Material Screening Properties and Challenges:

- High Flowability but Potential for Segregation: While these materials generally have good flowability, under the vertical vibration of a traditional vibrating screen, they are prone to automatic stratification (segregation) due to differences in density or shape. Coarse particles quickly float to the top, affecting screening accuracy and efficiency.

- Risk of Clogging and Wear: Irregularly shaped particles (such as crushed quartz sand) are easily trapped at the edges of the screen openings under strong vibration, causing clogging. Simultaneously, high-hardness materials cause significant wear on the screen and equipment.

- High Processing Capacity Required: Coarse and medium mesh screening is often the front-end process in a production line, placing high demands on the equipment's throughput and capacity.

Targeted Solution for Square Gyratory Screens: Square gyratory screens simulate the gentle swaying and tossing motion of manual screening. Their trajectory is a perfect combination of horizontal and vertical acceleration.

1. The near-horizontal elliptical swaying motion effectively suppresses stratification caused by density differences, ensuring uniform distribution of material on the screen surface and layer-by-layer screening, guaranteeing screening accuracy. This is particularly suitable for particles requiring precise grading.

2. Gentle throwing and sliding effectively reduces the vertical impact between particles and the screen. For irregular materials prone to clogging, this gentle motion allows particles more opportunities to adjust their orientation and pass through the screen openings, significantly reducing clogging rates and minimizing downtime for frequent cleaning.

3. Low-speed, low-dynamic-load operation greatly reduces friction and wear between the material and the screen, extending the lifespan of the screen (especially expensive wire mesh) and the equipment itself, thus lowering maintenance costs.

4. Multi-layer high-efficiency design: The square gyratory screen can be easily configured with 1-10 layers of screens, achieving precise separation of multiple particle sizes in a single gyratory motion. It boasts a high throughput per unit area, perfectly meeting the high-yield requirements of upstream applications.

For coarse and medium-sized materials in the 10-160 mesh range, the square gyratory screen, with its unique near-horizontal gyratory screening principle, effectively solves the problems of clogging, wear, and stratification while ensuring high precision and efficiency. It is an ideal choice for achieving stable production, high efficiency, and low consumption screening. As a core product of Xinxiang Mailang Machinery in the field of intelligent screening, the square gyratory screen has gained wide customer recognition for its excellent screening and grading capabilities in screening production lines across numerous industries. With over 20 years of experience in the screening equipment field, we adhere to the principles of "quality assurance, reputation first, quality-oriented, and win-win cooperation," focusing on customer needs to ensure the manufacture of high-quality products that are stable in performance, of superior quality, aesthetically pleasing, and easy to operate.

Clearly separated particles, intelligent screening – Mirant Xinxiang Machinery