In the field of fine screening of powder and granular materials, traditional vibrating screens often face problems such as screen clogging, particle breakage, and unstable accuracy when processing high-precision, high-value-added, and easily damaged materials. The square gyratory screen, with its unique low-speed, three-dimensional, artificial-like gyratory motion, has become an ideal choice for solving these problems. When deeply integrated with a modern intelligent control system, it gives birth to the square gyratory screen intelligent screening system. This is not only a technological upgrade but also a revolutionary reshaping of precision screening processes.

I. System Core: Perfect Integration of Two Modules

This system consists of two core modules:

1. Precision Mechanical Body – Square Gyratory Screen:

-Motion Principle: Unlike the violent vibration of linear screens, it is driven by special counterweights to produce a gentle, near-horizontal circular gyratory motion. The material slowly diffuses on the screen in a gradually opening spiral pattern, like passing through multiple "screening inspection stations."

-Core Advantages: Extremely high screening accuracy; extremely low damage to material particles, high integrity rate; multi-layer sealed structure, no dust escape; stable operation, low noise, and low dynamic load on the foundation.

2. Intelligent Control Brain – Intelligent Control System:

- Composed of a PLC/industrial computer, Human-Machine Interface (HMI), various sensors (such as current, temperature, vision, and flow sensors), and actuators (such as frequency converters and pneumatic valves).

- It endows the mechanical body with the ability to "perceive, analyze, and make decisions," achieving a leap from "fixed-speed, fixed-parameter operation" to "adaptive dynamic optimization."

II. Three Core Values of the Intelligent System

1. Process Adaptation and Quality Closed-Loop Control:

- The system automatically fine-tunes the swing frequency and amplitude of the main unit and the intensity of the upper screening auxiliary system (such as bouncing balls/ultrasonic screen cleaning devices) by real-time monitoring parameters such as feed flow rate, material moisture (near-infrared sensing), and screen status (visual analysis or pressure difference sensing).

- Objective: To ensure that screening accuracy (screen penetration and fineness content of oversize material) remains stable within the set range under any fluctuating operating conditions, achieving closed-loop control of quality (Q).

2. Predictive Maintenance and Health Management:

- The intelligent system continuously monitors the drive motor current, bearing temperature, and overall machine vibration spectrum. Through built-in algorithm models, it can provide early warnings of potential faults such as bearing wear, loose transmission components, and screen fatigue damage.

- Value: Transforms "downtime maintenance after a failure" into "planned maintenance," significantly reducing unplanned downtime and ensuring production continuity and capacity (P).

3. Full-Process Visualization and Data-Driven Decision-Making:

- Operators can clearly view real-time output, operating efficiency, energy consumption, equipment health status, and other key performance indicators (KPIs) through the HMI interface.

- All historical data is recorded and analyzed to generate production reports and equipment lifecycle reports, providing scientific data support for optimizing process parameters, reducing overall costs (C), and developing maintenance plans.

The square gyratory screen intelligent screening system perfectly solves the challenge of balancing quality, output, and cost in high-precision screening by combining precise biomimetic mechanical motion with advanced digital intelligent control. This is not merely an upgrade of a single piece of equipment; it transforms the screening process from an experience-dependent, manual labor-intensive task into a stable, reliable, and transparent data-driven intelligent process node, laying a solid quality foundation for modern production lines.

Clearly Separated Particles, Intelligent Screening -- Mirant Xinxiang Mailang Machinery Equipment Co., Ltd.